The Quality Inspector is responsible for inspecting semi-finished and finished cable assembly products for acceptable quality (form, fit, and function) prior to customer shipment.
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To perform this job successfully, an individual must be able to perform each essential duty satisfactorily.
As the Quality Control Inspector, this individual must:
- Visually inspect manufactured parts for labeling, dimensional consistency, workmanship, and finish.
- Perform various electrical quality tests for products such as continuity test, load test, Hi-Pot test, etc.
- Perform First Piece Inspections to ensure products conform to all build requirements prior to the start of the build.
- Perform In-Process Inspections to verify product conformance and workmanship prior to closing the product.
- Adhere to all inspection plans, inspection sheets, and test procedures specified by the Quality and/or Engineering department.
- Record and keep record of all inspection reports, adhering ISO-9001, and AS-9100 standards.
- Review non-conforming products and resolve them immediately with help of quality and/or engineering departments.
- Review BOM to check the correct parts are used per product specifications.
- Test the tester (machine) as per requirement.
- Calibrate different testers as per requirements.
- Log and review errors (NCRs) over the period of time to identify root causes of problems pertaining to manufacturing defects, faulty internal assembly processes, vendors quality issues, or material issues.
- Communicate with Production Supervisor/Manager, Engineers, and Quality Manager in instances of systemic or habitual non-conformances.
- Mentor and train assembly workers to correct and prevent errors from occurring.
- Coordinate inspection schedules to production schedules to ensure product will ship on time.
- Communicate and address issues with area supervisors and other departments as needed.
- Promote, implement and enforce safe work practices.
- Use good judgment in performing tasks correctly the first time through with minimal escapes.
- Assist with containment of non-conforming product.
- Perform Manufacturing Process Audits (i.e. Roving Audits) to ensure adherence to manufacturing processes and requirements.
- Provide input to help improve the performance of the department.
- Function as a team member within department work groups and with other internal departments.
- Ensure quality products are delivered every time to our customer. This is measured by the Defect-Free Rate (corporate goal ≥98%)
- Perform other duties as required.
- Perform other duties as required.
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metrics/accountability
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- Timely inspections of product to ensure specified ship dates are adhered to.
- Defect-Free Rate (DFR corporate goal ≥ 98%)
- On Time Fill Rate (OTFR corporate goal of ≥ 95%)
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SUPERVISORY RESPONSIBILITIES
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EDUCATION AND EXPERIENCE
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The requirements listed below are representative of the knowledge, skill, and/or ability required but do not constitute the complete list of everything that may help one be successful in this role.
- High School or GED required
- Electrical Knowledge Preferred.
- Minimum of 2 years’ experience in a manufacturing environment with a focus on problem resolution.
- Basic math skills and computer skills (to enter data / inspection status in system)
- Computer literacy including Microsoft Office Suite – Required. Enterprise / Material Resource Software (Made 2 Manage) a plus.
- Ability to work in metric and standard units of measure.
- Ability to read and follow blueprint/drawing/electric wire diagram & specifications
- Ability to manage his/her time and staying on top of production schedules
- Ability to effectively and respectfully communicate issues to production AND effectively communicate job status to other departments within the organization (i.e. Sales Support, Engineering, etc.)
- Ability to motivate the workers towards their work which can improve the production of products
- Ability to stand/walk for a long time in a day as he/she needs to go around different departments each and every time
- Knowledge of maintaining records about the production details and products
- Must be able to proficiently utilize inspection tools, gages and other diagnostic equipment.
- Must pay attention to detail
- Ability to clearly dissect and determine root cause problems and clearly recommend resolution of issues.
- Ability to manage his/her time in an effective manner.
- Ability to work independently and self-directed with limited day to day supervision, while staying on track to meet the daily and weekly goals.
- Ability to work longer hours and overtime as needed.
- A team player.
- Candidate must be able to lift up to 50 pounds unassisted.
- Ability to work in a standing position for extended periods of time.
- Comfortable and able to adapt to changes in the work environment and tasks.
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certifications, licenses, registrations
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- Fork lift certification preferred.
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work environment/environment conditions
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- Standing/Walking for 7 hours or more per day.
- Consistent lifting throughout duration of the work day for cables assemblies up to 50lbs.
- Safety Shoes and Safety Glasses are required in the work area.
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